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Fully Automatic Film Flowing Machine With Tripod Dipping

TSAUTOP Industrial 9m Fully Automatic Film Flowing Machine With Tripod Dipping is simple, smart, efficient, and productive hydro dipping equipment. It is used for Fully automatic water transfer printing.

This hydro dipping machine is fitted with six systems: One Key start system, an Automatic heating thermostat system, an Automatic Activator Spraying System, an Automatic Film Flowing system, an automatic water circulation system, an automatic water filtering and cleaning system, and an automatic exhausting system.

So, this machine can complete the whole hydro dipping process with a one-key start: Automatic continuous film flowing, automatic activator spraying, Automatic tripod dipping, automatic water circulation, automatic water heating, automatic water filtering and cleaning, and automatic exhausting.

Only one worker puts the items on the tripod and another one takes off the items from the tripod. It can save human labor and films. TSAUTOP Industrial Fully Automatic Hydro Dipping Machine is the best choice for large and huge dipping factories.

Main Parts Structure Graph

One Key Start System:
This machine has one key automatic model function.
Auto model: this model can continuously complete the whole dipping process including film flowing, activator spraying, dipping by a tripod transmission, and cleaning water with the auto key button. All sizes and speeds can be set in PLC. This machine can complete dipping 180-200 frames (size 60*50cm) in one hour, so it is very efficient. 
Manual model: This model can check each device if it works well. All sizes and speeds can be set in PLC. 
 
Automatic Thermostat System:
3pcs 6000kw heating elements can heat the water quickly. The water temperature can be set to 25-30℃, and the digital thermostat can control the temperature constantly. The machine has a scheduled heating function. If the machine is powered on, it will automatically heat from 4 a.m. to 7 a.m.
Automatic Film Flowing System:
The film-laying machine adopts a stainless steel and full aluminum plate body, making the machine stable. The flow-film system controlled by the servo motor is very accurate, the laying film speed range can be set to 1-3m/m as per your requirement. So, it will save you film costs. 
Automatic Activator Spraying System:
The Activator spraying system with 1 HVLP spray gun can be set to any size to be suitable for various films, fluid and atomization are adjustable with two barometers. The normal atomizing pressure is 0.1-0.2mpa and fluid flow is 0.5-0.6mpa.
Automatic Continuous Tripod Dipping:
The dipping tripod powered by servo motors with a speed reducer and chain driving is very stable and precise; The tripod can set its height, angle, and speed according to the size of the product. It will ensure the quality of hydro dipping.
Automatic Water Circulation And Filtering System:
Water circulation and filtering, the 2 water pumps’ power is 750w, They have strong flushing power, and flushing over film slag will be filtered, instantly removing the remaining film slag. Filter, water pump and heater are installed into a different area, ensure to keep the water clean long time.
Automatic Exhausting System:
When the machine sprays an activator, it will emit an unpleasant activator smell, so it is necessary to discharge the pungent smell. This machine is equipped with a 3kw centrifugal fan to discharge all unpleasant odors, keeping the work space clean and comfortable and ensuring the health of workers.
All sets and operations can be completed on the PLC screen. Any worker will be able to operate this hydro-dipping equipment after a short time of training.
 
In short, this machine adopts a humanized design, which not only improves transfer efficiency and quality but is also environmentally friendly and healthy. He will be a good helper to the factory owner.
Basic Information
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Name

Fully-Automatic Tripod-transport Hydro Dipping Machine

1

Part A

Continuous film flowing machine

1

 

Out size: 1000mm(W)*800mm(D)* 400mm(H)

 
 

Recycling fan:High-pressure silent fan, air volume 1900M3/h, 0, 75KW

1

 

Main material: 1.5mm SS41# Cold rolled plate punching screw female connection production, surface spray-paint treatment

 
 

cylinder:850mm*φ160mm*10mm 201# Stainless steel round tube precision machining

1

 

Extension shaft:φ50mmStainless steel light circle production, easy to disassemble width adjustable

2

 

Conveying Motor: Geared motor 0.4KW

1

 

Thermostat:Omron

1

 

Inverter: Gtech 0.75Kw

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Contactor: French Schneider LCIE-1810-220AC

 
 

Touch screen: Xinje 7 inch/TG765-MT

1

 

Electronic valve: smc 24v

4

 

Pneumatic pressure reducing valve: smc

4

Part B

Single-axis reciprocating actiator spraying machine

1

 

Conveying motor: servo motor 0.4kw HF-KN43J-S100

1

 

Driver: Drive 0.4kw MR-JE-40A

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Conveying motor2: Servo motor 0.75kw HF-KN43J-S100

 
 

Driver: drive 0.75kw MR-JE-40A

 
 

Plc: FX3G-42MT

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Spray gun: automatic HVLP spray gun

1

 

Taiwan Sanhe Pressure Tank: 40L

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Y-axis synchronous belt Track: 40mm*40mm*1000mm

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Base frame: 50mm*50mm*2.0mm stainless steel square tube welded

1

 

Exhaust fan: high-pressure silent fan, air flow 4000M3/h, power: 2.2kw, 380v

1

 

Sealing plate: 201# rusted steel wire drawing board bound

1

Part C

Hydro dipping tank

 
 

(1) Outer Size: 9000mm(L)*1000mm(W)*900mm(H)

 
 

Tank body: T2.0 201# stainless steel plate tied and welded

 
 

Tank bracket: 201 # stainless steel pipe welded, with φ14*80 foot cup ±20 adjustable at the bottom.

 
 

Conveying Chain: Stainless steel C2060 large ball center hole rolling chain with Φ9mm round branches, one round branch every 76.2mm.

1

 

Stainless steel C2060 stainless steel crankset φ160mm

6

 

Conveying motor: 0.75kw geared motor (Japan GTR)

1

 

Design speed: 900mm/min (0-3M/min) adjustable

 
 

Frequency conversion: GE Tech 1.5Kw 23v 1 PHASE

 
 

Circulating water pump: 1HP internal circulation

1

 

Heater: 316# stainless steel heating tube, power: 6kw/pc

3

 

One active/passive axis each

1

 

Bearing seat: two FT206/FL206 each

2

 

Chain: 38.1 double pitch 201 # stainless steel chain drive

1

 

Track: 304# 50mm*100mm*2mm

 

Part D

Tripod Transport Device

 
 

size:3400mm(L)*300mm(W)*1220mm(H)

1

 

Angle adjustment: turbine angle regulator (finishing)

1

 

Triangle type: the upper and lower distance governor, Aluminum profiles are machined and formed by CNC;

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Conveying motor: 0.75kw geared motor (Japan GTR)

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Gears: 16 finely machined

 
 

Conveying motor 2: 0.4kw geared motor (Japan GTR)

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Frequency conversion: SMC 0.75Kw

1

 

Surface milky white spray treatment

 
 

Up and down lifter

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Left and right angle adjuster

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